Making It Easier to Identify, Track and Replace Aerospace Parts

Are you an aerospace parts manufacturer that is having difficulty marking its products since the markings fade away with time? Do you find it difficult to track and keep records of the batch production and your marking equipment does not seem to give you the level of quality that it is supposed to? With, new and improved aerospace industry marking solutions, everything will run smoothly.

The revolution in the manufacturing industry has brought about remarkable changes in the structure and variety of the production process. The need for markings is required more than ever, to streamline the production processes so that every single component manufactured can be identified clearly without having to turn the storage warehouses upside down, in search of the right size, shape or symmetry.

Aerospace industry marking solutions have made it easier for the aviation industry to identify, track and replace aerospace parts faster than ever. Previously, unlabeled or poorly marked parts were a huge problem to sort out and considering the level of swiftness required in critical situations, finding the right component in time proved to be a real challenge. However, the solutions tailored to aerospace industry have successfully eliminated all the barriers that restricted a streamline process.

Moreover, the aerospace industry marking solutions are designed to not only mark the heavy-duty steel and aluminum parts, but also the highly delicate hydraulics, fuel and control systems, frame structure parts like ID plates, precision components etc. Furthermore, the high-tech marking equipment specializes in marking round, oval and other asymmetrical parts as well.

Other applications of the specialized marking equipment in the aerospace industry include:

·         Gear Systems

o   Gear Parts

o   Screws

o   Power Generator

o   ID Plates

o   Actuator

o   Screws

·         Brake Systems

o   Brake Discs

o   Landing Gear Parts

o   Thrust Reversers

·         Turbine Components

o   Screws

o   Discs

o   Blades

o   Segments

o   Rings

·         Fuel, Hydraulics & Control Systems

o   Thermal Exchange Systems

o   Switches

o   Wine Rope / Sockets

o   ID Plates

o   Pumps

o   Generators

·         Frame Structure & Parts

o   Nuts

o   ID Plates

o   Prototypes

o   Balanced Parts

o   Precision Components

·         Tools

o   Drills

o   Cutting Tools

o   Large Tools

o   Bolts

o   Screws

o   Maintenance Parts

The aerospace industry marking solutions include a range of fiber laser marking equipment that boast a compact and easy-to-use platform connected to a computer display to automate the marking process. With low power consumption, the marking technology also comes maintenance free.

The marking equipment is extremely easy to install and operate, providing deeper markings with high clarity so that the markings do not level with the surface as time passes by. With an extremely long lifespan of approximately 100,000 hours, along with 24 hours of workload support, the marking equipment proves to be highly productive, marking a variety of metals like stainless steel, copper, brass, rubber ceramic, plastic, electroplated, coated and other rare metal types.

HeatSign has been making waves in the industry with its high-tech direct marking solutions. The latest aerospace industry marking solutions provide high quality results for better identification and tracking. For more information visit http://www.heatsign.com/aerospace-industry-marking-solutions/

Marking Techniques in the Aerospace Industry

The practice of marking parts and machines has been a vital part of manufacturing process in almost every industry that exists. Where in past instrument marking was all about branding oneself to stand out, presently it is more focused towards the traceability and identification of parts for ensuring quality.

Component identification and traceability is crucial in the aerospace industry for two reasons; one to ensure that parts are rightly installed and can outline their respective historical documentation and two, to deal with aircraft catastrophes related to counterfeit parts. Federal Aviation Association (FAA) defines the specifications and requirements to the manufacturers for aerospace markings.

The process of component marking is very difficult for every industrial manufacturer but when it comes to aerospace industry, the complexity is twice more. This is because there is an intricacy of various geometrical shapes, super alloys and advanced metals.

Moreover, in aerospace industry, it is about not only traceability and identification but manufacturers also have to be conscious about the accountability of the parts as they are critical to the safety and performance aspects of the aircrafts. This explains why, unlike other industries, the aerospace industry gives preference to quality over speed. Hence, the markings need to be clear and permanent having absolute precision.

Over the years, various aerospace industry markingsolutions have been introduced to make the process of component marking simplified and accurate. Let us examine some the methods that are used by the manufacturers:

Electrochemical Etching                                                        

Electrochemical etching is used to create marks on conductive metal substances. It produces a sharp and clear mark without causing any damage or distortion to the metal surface. First, an image is created on stencil and then it is moved to the metal part using electrolyte and electric current.

Dot Peen Marking

Dot Peening is a direct part marking that uses a carbide pin to mark the surface. This is done by striking the carbide pin electrochemically against the surface that gives it a series of dots forming digits, texts, codes and 2D datamatrix codes.

Inkjet Marking

Inkjet marking works by ejecting drops of ink onto the product surface in do-matrix format from a close distance. The message to be marked is programmed in the device without bringing the surface in to contact as it moves during the process. It is ideal for uneven production information on different surfaces. The speed and distance between the surface and inkjet device is crucial in this technique.

Laser Marking

Laser marking is the most favorable choice of manufactures in the aerospace industry because of its precision and effectiveness. It encompasses a variety of marking tasks such as engraving, foaming, coloring, ablation, etc. The newest advancement brought to laser technology is the fiber laser marking that is trusted for its accuracy and cost effectiveness. It makes the complex task of marking aerospace parts very simple. It can produce high-contrast enduring marks without requiring any maintenance

These aerospace industry marking solutions have evolved over the years understanding the shortcomings and weaknesses of old marking methods such as manual metal stamps, rubber stamping, embossing, etc. The modern day methods have allowed the manufacturers to maintain compliance with the strict marking regulations and specifications of FAA to ensure quality and safety in the aerospace industry. For more information visit  http://www.heatsign.com/ .